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A20B-2901-0030現貨 in stock! 歡迎來電咨詢~！！

A20B-2901-0030,

A20B-2901-0030

HAIMER Safe-Lock 翰默確保了刃具的安全夾持。刀柄中的特殊的定位鍵和立銑刀柄部的螺旋槽實現了完美的配合，由此產生了摩擦夾持力和一套有效的鎖緊系統。該系統可以有效的防止立銑刀從刀柄中被拔出，而且通過提高轉速實現效率提升并且提高刃具壽命。

但是，Safe-Lock安全鎖防掉刀系統已經成為立銑刀夾持領域的一個事實上的標準。在Safe-Lock安全鎖防掉刀系統面世的十年中，這種刀具夾持方式已經被反復驗證，是一種比傳統的強力型銑削刀柄和側固式刀柄優秀的立銑刀的夾持方式。一大批安全鎖系統的專利合作伙伴也證實這個系統的優越性，他們中有許多刃具和刀柄制造領域的全球領軍者，例如：Walter, Widia, Sandvik Coromant, Seco Tools, Sumitomo,Kennametal, Helical, Emuge Franken, Data Flute, Niagara, OSG 和 Mapal。在2017年中，Iscar 和Ingersoll也決定提供帶安全鎖結構的刃具。在過去的幾年中，帶Safe-Lock安全鎖系統的熱縮式、筒夾式和液壓式刀柄的產品范圍更大了。除了Kennametal正在提供帶Safe-Lock安全鎖系統的液壓式刀柄以外， Mapal已經在推廣他們的帶Safe-Lock安全鎖系統的液壓式刀柄。

Andreas Haimer, HAIMER GmbH翰默集團總經理解釋道: “我們為Safe-Lock安全鎖防掉刀系統在重載和粗加工銑削領域建立的新標準而自豪，而且該系統在其它銑削領域也越來越重要，例如：擺線銑削。我們也為我們的新的專利合作伙伴而高興，他們協助我們擴大了Safe-Lock安全鎖產品的范圍，惠及了更多的最終用戶。

在航空航天行業的成功

Safe-Lock安全鎖系統是應重載銑削加工的需求而出現的，這是航空航天和能源行業每天要面對的挑戰。各種創新的材料，例如：各種鈦合金，他們不僅質量輕，而且非常強韌，耐腐蝕且難切削。這些新材料不僅影響機床的設計和切削加工工藝，而且挑戰著切削加工時使用的刃具和刀柄。

很多零件是由一塊實心的毛坯材料加工而成的，在銑削過程中高達90%的材料被去除了。為了在確保經濟性和高品質的前提下提高材料去除率，必須優化現有的加工工藝，因而低轉速、大扭矩和大進給的高效切削方案被選中了，但是在高效切削加工中立銑刀受到了更大的拔出力。在很高的切削阻力和極高的進給率的共同作用下，立銑刀在刀柄中的蠕動產生了，最終導致立銑刀被從刀柄中拔出的風險增加了。對高精度的刀柄的影響尤其大，例如：熱縮式、液壓式和強力銑削式刀柄。

結果是Safe-Lock安全鎖系統在航空航天行業獲得了廣泛的應用。Alexander Steurer, 來自慕尼黑MTU航空發動機公司的資深數控程序經理如此解釋該公司采用翰默產品的決定：“通過使用翰默公司的安全鎖和熱縮技術，即使我們在銑削極具挑戰性的高溫合金時，也能夠確保工藝安全性。在加工框架結構件和殼體時，這是在保證工藝安全性的同時獲得較高的自動化的前提條件。”

安全鎖系統結合了防拔出保護和最高的同心度，因此在金屬切削加工中減少了振動，獲得平穩的加工。通過提高切削深度和走刀量，材料去除率獲得顯著的提高。得益于翰默熱縮刀柄的跳動精度的提高，刀具壽命最高可以提升50%。

對稱的安全鎖設計確保3μm 的跳動精度、最佳的動平衡精度和簡單的進行刀具長度預調的可能性，這三個價值巨大的優勢是MTU使用翰默的系統替代原先使用的Whistle Notch 斜側固或者Weldon側固刀柄系統的原因。原先的這些系統也能夠防止刀具被從刀柄中拔出，但是這兩種系統都是不對稱的設計，從而導致較差的徑向跳動和動平衡精度。

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