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A06B-6114-H106,

A06B-6114-H106

激光制造業亟需組建優秀的激光加工團隊，大力普及激光加工技術，設立激光加工教學、科研和生產基地，加大相關技術同步研究，將機器人技術、仿真技術應用等大規模地應用到城市軌道車輛制造中，發展我國自主特色的激光加工設備以及加工工藝。激光加工技術在城市軌道車輛制造中的應用，包括焊接、切割、表面改性、打標、快速成型、打孔及微細加工等。文章以城市軌道車輛為研究對象，闡述了先進激光焊接、激光切割在城市軌道車輛制造和輪軌表面處理等的原理和特點，分析了目前激光加工技術在城市軌道車輛制造中的特點和應用前景，為縮短與國外先進技術的差距，加快軌道交通技術儲備提供參考。

城市軌道交通已成為現代城市公共交通的主動脈，具有運量大、能耗低、效率高、污染小、準點率高等優勢。中國如今已成為全球城市軌道交通建設投入的主力軍，甚至連許多二線城市都具備了軌道交通建設的條件與需求。
隨著中國政府“十三五”規劃的提出，國家發改委已批復了多地軌道交通的規劃，到2020年投資預計將超萬億。目前城市軌道車輛制造行業中，激光加工制造技術備受矚目，其很大程度上提升了城市軌道車輛制造水平；輕量化與高速化的趨勢，也持續為其提出新方向、新課題。

由于中國的城市軌道交通起步較晚，因此為了縮短與國外先進技術的差距，應引進、研究和消化當前最新技術及設計思路，加快軌道交通技術儲備，探究激光加工技術在城市軌道車輛制造中的應用。車輛激光焊接車輛轉向架以及車體是城市軌道車輛上的關鍵構成，材質也經歷了普通合金鋼、不銹鋼、鋁合金型材幾個階段。目前在城市軌道車輛制造中，逐步引入了激光焊接等新的加工工藝。

激光拼焊

激光拼焊是城市軌道車輛中最被看好的技術之一，屬于無接觸焊接，可將不同鋼種、厚度、表面處理的鋼板焊接成一個整體，區別于電阻滾壓縫焊，通過自由組合，使得構件變輕，零件變少，不僅提高可靠性，為寬體車制造奠定基礎，同時也改善了焊接質量，提高了鋼材收得率，并降低了生產成本。

激光組焊

激光組焊在城市軌道車輛車身制造中舉足輕重，通過雙件組焊、多件組焊，將已切割成形的各類車身構件，焊接成白車身分總成，進而總裝成整車車身。激光組焊因其焊接強度高，可明顯改善車身強度、剛度及密閉性。焊接同時結合面小、變形小、焊接速度快、可焊材料范圍廣，適合于柔性化生產，投資效益好。但激光組焊技術也有明顯的缺點，如對夾具、被焊件、監測精度等要求嚴格，焊接后檢測評價和返修困難，一次性投入大等。

激光-電弧復合焊

1) 不銹鋼車體制造。城市軌道車輛車體通常選用不銹鋼車體，由于電弧焊接后熱影響及變形等較嚴重，因此為改善外觀，過去常常進行涂裝作業，而現在則選用激光或電阻焊進行作業。

通過長期加工技術應用的實踐、積累及分析，不銹鋼接頭焊接技術規范、疲勞曲線、硬度、抗拉強度、屈服強度、等技術指標相繼被取得或檢驗，車體激光焊接樣件的制評亦完成。


2) 車輛轉向架制造。城市軌道車輛轉向架通常選用日本進口或國產的中厚合金鋼板材，同時多選用熔化極氣體保護焊。用于長直縫焊接的機械人手臂，已被各廠商所引進，來改善焊接穩定性；而開具有不同規格的坡口，通常留較小鈍邊，以確保熔透。激光-電弧復合焊優化焊接效率，顯示了激光和電弧的特點；同時減少了設備和人員投入，降低了焊接成本，并且可選較大鈍邊。


車輛激光切割

激光切割技術特性城市軌道車輛制造廠商已大量使用激光切割技術，其加工的產品有很多，如車體、內裝板材、轉向架，常選用二維平面切割。激光可以加工出高精度、高切割斷面質量的零件外形、輪廓和孔。

固體(或CO2)激光切割機通常適用于碳合金鋼、不銹鋼，同時也適用于鋁合金板，可達到理想斷面加工質量和切割速度。以某企業為例，軌道車輛車體為不銹鋼，選用6 k W激光和剪板機對6 mm以下板材下料。車輛轉向架選用激光切割機對14 mm以下板材進行下料，其材料為Q345C低合金結構鋼。

下料環節激光切割

城市地鐵機車制造首先要準備相關材料，這個階段激光切割技術尤為重要。激光切割與火焰切割相比，切割速度快、工件變形小、加工精度高、適用性強、節料省錢、經濟適用[16]，因此激光切割技術已被廣泛用于軌道車輛制造中。以某企業為例，其高速動車組車體選用激光和剪板機對6 mm以下板材下料，材料為鋁合金板材及型材。車輛轉向架選用6 k W激光切割機對12 mm以下板材下料[17]。

上億庫存，國內外近千個倉庫，公司部分產品型號如下，歡迎聯系哦~！

20BC072A0AYNANC1 PowerFlex 700 AC Drive 72 A 37 kW 20B

20F11NE1P7AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RFD100 PowerFlex EMC Filter

2711P-RMCS PanelView Plus 7 Accessory

280G-F12S-10C-RRG-CBG ArmorStart 280/1 Safety Starter

CQM1-PA203 電源. 100 - 240V AC

1492-MCBA280 80A Miniature Circuit Breaker

1492-WFB424 IEC Term Blck 8x47.6x41mm Screw

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1497-F-M4-0-N Control Circuit Transformer

1606-XL960E-3S Power Supply XL 960 W Power Supply

1762-MM1RTC MicroLogix 1200 with RTC Memory Module

188-K3D020-N Miniature Circuit Breaker 2 A

194L-HC4A-825 Actuator For Control Switch

2090-CPBM7DF-06AA15 MP-Series 15m Power and Brake Cable

2090-XXNPMF-10S25 Kinetix Drives 25m Standard Cable

BC647TPD075 CIMPLICITY HMI ProServer 75 I/O Development and Runtime System with Proficy GlobalCare

GC647PRTHE010 GlobalCare Complete - Proficy Portal Historian Edition Client Pack 10 Users Ver 3.0

IC200MDL740LT OUTPUT 12/24VDC POS LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT (LT)

IC646PCN110 OpenProcess Operator Console (700 I/O)

IC647MRA150 View Runtime 150 I/O with USB Hardware key

IC677CBLY006 IP67 Sensor/actuator cable, 3-pos., PUR halogen-free black, straight M12 Y-socket, on 2x angled M12 connector, cable length: 0.6 meters

IC697PWR732RR Replacement Power Supply, 125 Vdc, 60 Watts

IC800SSI216RD2 16 amp 230 VAC Devicenet S2K servo controller for MTR series motors

SLC/1746 System 1747-L511 SLC 5/01 CONTROLLER, 1K MEMORY - DH 485

Industrial Computers 6189-RW2 VVCE COMPACT FLASH 128MB W/ME

Application-specific products 9358-PB30ENE RSBIZWARE BATCH FOR PROCESSLOGIX 30 UNITS

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ControlNet Products 2711-B5A15L2 PV550 MONO KEY&TOUCH, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500KOE RSVIEW32 WORKS 100K (KOREAN)

RSI Software Products 9358-BCMPN01ENE RSBIZARE BATCHCAMPAIGN

Motion Control MPL-A4530K-SK24AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,230V,BRK,11KG

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CBL-HSLK-06-RA Serial Cable, Operator Interface Panel (OIP) to IMC or Target, Rt. Ang, 6 Ft.

IC641PCC002 Complete Development System - 128 Points

IC800SLR003 Ext. Regen Resistor, 20 Ohm 300W for 1000W 230VAC SL Amplifier

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20SD600NEN PowerFlex 600 A SCR Bus Supply

2711P-B6M20D8 PanelView Plus 6 Graphic Terminal

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1492-MR5X8H1-20 Connection Products

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1585J-M4TBJM-20 RJ45 Ethernet Media

1756-OB32K ControlLogix 32 Point Digital Output

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194E-G3665 Abs Thermoplstc Encl 175 X 230 X 120 mm

2090-CFBM7DF-CDAF50 MP-Series 50 m Length Feedback Cable

2090-UXBB-DM15 Ultra Series Breakout Board Kit

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RSI Software Products 9301-2SE2350U1R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 150 TO 5000

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MicroLogix 1500/1769 System D1764-UM001AUSP MICROLOGIX 1500 PROG. CONTROLLER USER MANUAL

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RSI Software Products 9324-RLD6U7DEE RSLOGIX 5000 FULL TO PRO UPGRADE, GERMAN

RSI Software Products 9305-RSVADFCITE RSVIEW32 ACTIVE DISPLAY FLOATING CLIENT (ITALIAN)

RSI Software Products 9358-SYNSE10E SYNCHRONIZATION UTILITY (10)

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IC200UDR005 28 point; (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, AC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752CBT013RR Datapanel 320T ME (Mono Expansion)w/ Advanced software: 320x240 1/4 VGA Mono LCD with 386SX/40. Analog touch screen w/ text, bitmaps, bar graphs, real time clock. With 2M memory & PC/104. With Real Time Trends & Host Communications.

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1492-SPM3D020 MCB Supplementary Protector 2 A

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SIMATIC 存儲卡 6ES7 954-8LC02-0AA0 4 MB

150-SD1NUD SMC-50 SOLID STATE MOTOR CONTROLLER 361A

1738-8CFGM23 ArmorPoint 8 Point Combination Module

1783-US6T2F Stratix 2000 6+2 port unmanaged switch

193-EXP-DIO-42-120 E300 120V AC Digital Expansion Module

20-750-NEMA1-F1 PF753 & PF755 FR 1 EMC CORES W PLATE

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IC600BF802RR 24-48Vac/dc Input Module (8 points)

IC647HSTCC1KM Calculation Collector for Historian - Standard Server 1000 Points (M4 Key)

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IC756LDV000K-912 DV Development - Intel/Linux RedHat Op Sys, Korean, Version 9.12

Pico Controllers 1760-SIM INPUT SIMULATOR FOR 12 I/O DC PICO CONTROLLER

PLC-5/1771 System 1771-OD16K CONFORMALLY COATED, 120V AC ISOLATED OUTPUT MODULE

Distributed I/O 1791-0A32 BLOCK I/O, 120V AC, 32 POINT MODULE (32 OUTPUT)

Communications 1786-RPA CONTROLNET MODULAR REPEATER ADAPTER

Operator Interface 2706-PRIOK REMOTE I/O COMMUNICATION MODULE FOR 2706-P7X & P9X

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EtherNet/IP Products 2711P-K15C4B1 PV PLUS 1500, KEYPAD, ENET, AC PS, STD MEM

RSI Software Products 9301-2SE340PTU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9356-PRO2350U6R UPGRADE: OUT-SUPT: RSSQL PROF.300 TO PROF.5000 TAG

Motion Control F-4050-Q-H04AA MOTOR/ENCODER/BRAKE

4360-N 4360 WITH NEMA 4

IC200ACC303 I/O SHORTING BAR QTY 2

IC693DNM200 DeviceNet Master

TGT-E000-0-0 Target Rack Expansion Module, 10' Rack Linker Cable

VDOCS-ADM VisualDocs Administration (includes integrated viewer)

20BD014A3AYYANC0 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BF710JN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B145A103 PowerFlex 400- 37 kW (50 HP) AC Drive

140XCA71709 Quantum 背板擴展電纜, 3M

285-BRC25-M10 Cable,ArmorStart Source Brake Cable

H7ET-NFV 7位液晶顯示累積計時器,電壓（24-240AC）輸入、外部/手動復位、999999.9h-3999d23.9h可切換

1492-SPM1D100-N MCB Supplementary Protector 10 A

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150-C43NCR SMC-3 43A Smart Motor Controller

1609-SBAT Bul 1609 UPS Standard 12VDC Battery

1771-IAD 1771 16 Point Digital Input Module

193-EC2PB E3 Plus 0.4-2.0 A Overload Relay

198-MS24 Start/Stop, On/Off Push Button Kit

2090-CPBM7E7-16AF15 MP-Series 15 m Length Cable

2094-AM01-S Kinetix 6000 Axis Module

CW0DT1005 Industrial Key Board for DuraTouch, QWERTY Keyboard, Elastomer Type

GFK-0487 Series 90 PCM Development Software (PCOP) User's Manual

IC200UEX636-24 Qty of 24, 6 channel Analog expansion. (4) Analog inputs & (2) Analog outputs. 120/240

IC647APXM APX:Moore APACS

IC647PFL300 Proficy Process Systems Standard Edition 3000 I/O with iFIX

IC693CHS398LT Base, Expansion, 5 Slots (LT)

IC754UEX001 VersaMax Micro Expansion I/O Interface for QP Control

MA15/D/2/SI AC15AMP PWR SRG PROTECT (240AC)

SLC/1746 System D1761-6.4 AIC + ADVANCED INTERFACE CONVERTER USER MANUAL

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Application-specific products 1803-EEM02 EEM,16 ANALOG, 4 TO 20 MA

Operator Interface 2711-T10G12 PV1000 GRAYSCALE TOUCH, PBUS & RS232 PRINT

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RSI Software Products 9301-2SE330ITU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-PBEPB30ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 30 UNITS

Motion Control MPL-B640F-MJ24AA MOTOR,SERVO,36.0NM,3000RPM,MULTI,460V,BRK

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GQSJ2D100S2P QUICKSTART KIT 5" STN GE LABEL

IC646NRV000 Report Manger Integrated Viewer

MTR-3T67-G-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-2124 STXi output module 4 points, TTL, 5VDC/20mA Non inverting

20BC085A0AYNANC1 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F11RD5P0AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A4P5H204 PowerFlex 4 0.75 kW (1 Hp) AC Drive

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284-MTRS22-M14 ArmorConnect Brake and Motor Cable

C2OOH-PID03 PID單元,2路,電流輸出

1492-RCDA4C25 Residual Current Device 25 A

6ES7153-2BA01-0XB0 IM153-2 高性能型，支持冗余，時間標簽

變送器 3RS11 40-1GD60

1497-J-BASX-0-N Control Circuit Transformer

1606-XLE240EE Power Supply XLE 240 W Power Supply

1763-BA MicroLogix 1100 Battery

188-K3D160-N Miniature Circuit Breaker 16 A

194L-HE4A-350 194L Control And Load Switch Actuator

2090-CPBM7DF-08AA15 MP-Series 15m Power and Brake Cable

2090-XXNPMF-14S15 Kinetix Drives 15m Standard Cable

BC647TRT000 CIMPLICITY HMI Server NO LIMIT Runtime System with Proficy GlobalCare

GC647PSC050 "GlobalCare,####CIMPLICITY# Proficy##### 500# I/O"

IC200MDL930 Output relay 2.0 amps per point isolated form A, 8 points

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IC647MVD000 ME View View OPC Driver License with Hardware Key

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SLC/1746 System 1747-M1 EEPROM MEMORY MODULE, 1K FOR PROGRAMMABLE CTRLR

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