1794-IJ2現貨歡迎來電咨詢~��！

國內的包裝生產線在發展初期一般只能完成物料包裝，后續的搬運工作則由搬運工人來完成。隨著產量的日益擴大，傳統的人工搬運方式顯然無法滿足需求，碼垛機械的出現為這一問題提供了有效的解決方案。
　　碼垛機可以集成在生產線中，使生產現場變得智能化，可以實現飲料、食品、日化等行業各種作業的碼垛物流，為企業改善工作條件，減輕個人體力勞動，減員增效起到了關鍵作用。目前主流的控制系統采用 PLC+ 機械手的方式，對整條生產線的末端產品進行整理、堆疊、整垛輸出等。
　　目前市場上主流的碼垛線為單線輸送系統，碼垛能力在 30~40 箱 / 分，具體的碼垛能力視貨物而異。本項目中設計的碼垛線為雙線輸送，碼垛能力能達到 60 箱 / 分，主要應用在食品行業。該碼垛線通過 PLC 控制將兩條生產線上輸送過的產品分別輸送到對應的堆疊區，且通過觸摸屏可設定不同的層數采用不同的堆疊方式，如第 1 層按方式 1 堆疊，第 2 層按方式 2 堆疊，碼垛方式靈活。
　　2 工藝要求
　　碼垛線分為 A、B 兩線，每條線均由以下部分組成：入口輸送帶 1、入口輸送帶 2、入口輸送帶 3、分離電機、轉向電磁閥、轉向滾筒、堆疊輸送帶，出口輸送帶等;A、 B 兩線共用棧板供應系統和左右棧板輸送帶等設備。碼垛線裝備實物圖片如圖 1 所示。
貨物由入口輸送帶1進入，經過三個入口緩存輸送帶，輸送到分離電機處;分離電機分離后根據需要確認是否轉向 ( 如需轉向則轉向氣缸動作 ) 并計數，PLC 進行判斷產品是否已完成一列。達到一列后控制推桿動作，將貨物整平。此時，PLC 發出 DO 信號給 ABB 機械手 (ABB 機械手與 PLC 通過硬接線連接 )，機械手動作抓取已完成碼垛的一列產品;當完成一垛后，堆疊電機動作，將已完成堆垛的貨物整垛輸出;然后棧板供應啟動，為缺少棧板的堆疊區提供棧板，依次循環實現持續碼垛。其工藝流程如圖 2 所示。
　3 自動化平臺選型
　　鑒于該碼垛機 I/O 點數較多 (DI 為 75，DO 為 40)，以及電控柜空間限制的需求，在系統選型時采用西門子 S7-200 SMART PLC 作為主控制器，因為 S7-200 SMART 具備 60I/O 的大點數 CPU 以及高密度擴展模塊，并且模塊體積緊湊，能夠有效滿足以上需求。碼垛線上的轉向氣缸、滾筒等動作頻繁，高達 20~30 次 / 分，故采用晶體管輸出類型，外接中間繼電器驅動大負載。在HMI選型上，單線系統選用7寸屏即能滿足要求，但對于雙線控制系統，需要顯示的信息更多，最終選用 10 寸屏。同時，屏上集成的以太網接口與 S7-200 SMART 無縫連接，編程調試、設備通訊都很方便。電控系統配置如附表所示。
4.1 結構化模塊設計
　　由于碼垛線控制點數較多，程序較大，而且各部分功能較為分明，所以在軟件設計時，采用結構化編程的理念可使程序結構更加分明。程序設計分為主程序和子程序兩部分，主程序中 AB 兩線運行各自調用相應子程序。子程序主要有：開機初始化程序、各設備手動控制程序、入口計數子程序、整列推桿初始化子程序、自動運行子程序、堆疊方式處理子程序、故障報警子程序、系統復位及數量清零等子程序組成，如圖 3 所示。

SIEMENS 6ES7 322-1HH01-0AA0 Output Module 6ES7-322-1HH01-0AA0 XLNT

SIEMENS CPU 6DD1607-0AA0 6DD16070AA0 FM 458 FM458

ProSoft Technology MVI56-ADM Communications Module Pro Soft MVI56ADM

SIEMENS 6SN1113-1AA00-0CA0 MODULE 6SN11131AA000CA0

SIEMENS SIMODRIVE 6SC6110-0GB00

SIEMENS 6FC5203-OAF22-1AA0

Allen-Bradley SLC 500 Output Module_1746-OW8 Ser A_1746OW8_1746-0W8_17460W8

Allen Bradley VersaView 1500W 6180W-15KSXPH Operator Interface Panel

ABB 3BSE042235R1 PP845, , 3BSE042235R1,

ACCURAY 067452-003 USPP 067452003

A06B-6079-H291 A06B6079H291 FANUC SERVO AMPLIFIER 1 PCS

800MHz Oscilloscope 2CH 5GSa/s 128M Memory Depth 8.4'' TFTLCD 800x600 USB 5082C

SIEMENS 6DD1-670-0AF0 USPP 6DD16700AF0

ALLEN BRADLEY SA3100-B030-AN-L6R USPP SA3100B030ANL6R

ALLEN BRADLEY 6181-AFBCBCZZZ USPP 6181AFBCBCZZZ

KODAK 1350503 NSFP 1350503

GIDDINGS & LEWIS 401-34438-20 NSFP 4013443820

YOKOGAWA CR122-2/H1/W2 NSFP CR1222H1W2

ORMEC SAC-D08M/A USPP SACD08MA

Siemens 6ES5-318-8MA12 NSFP 6ES53188MA12

SIEMENS 6ES5 436-7LA11 6ES54367LA11

SIEMENS S5 6ES5 777-1BC00 Bus Terminal

Siemens Interface Module 6ES5 312-5CA11 37350

Siemens 6ES7 223-1PH20-0XA0 6ES7223-1PH20-0XA0

Siemens OP37 6AV3637-7AB16-1AM0 Membrane Keypad

QUAD CORE Q9400 3.4GHz OCED GAMING PC w/NVIDIA GT220 1G

Genuine Cisco WIC-4ESW Interface Module For 1721 1760 2600 2600XM 2691

Thermal Separation Products Multi-Solvent Module SP4510-CH-1 Date Interface

Siemens 315-2DP 6ES7 315-2AG10-0AA0

Siemens ET200 Output 6ES7 132-4BB01-0AB0 6ES7132-4BB01

Modicon PC-A984-141

Schneider Modicon GOULD PROGRAMMABLE CONTROLLER AS-584L-231 115V

Schneider Modicon AS-BDEP-254 SEALED Binary IN ASBDEP254

Schneider Modicon AS-C921-000 NSPP ASC921000

Schneider Modicon ASMBKT085 MB+ Connector AS-MBKT-085

Schneider Modicon TSX DISCRETE OUTPUT MODULE AS-BDAP-217

Schneider Modicon MEMORY EXECUTIVE MODULE AS-E908-016 IN BOX

Schneider Telemecanique XBT Z925 Communicating Cable NIB

Schneider AC Servo Motor BSH1002M11A1A FreeShip

ProSoft MVI56-PDPMV1 DPV1 PROFIBUS Master Module for Allen Bradley

Siemens 6ES5 470-4UB12 OUTPUT MODULE ANALOG 8POINT

SIEMENS 6DD1-688-0AD0 NSFP 6DD16880AD0

HP Agilent 83480A Digital Communications Analyzer with no Modules

SIEMENS SIMODRIVE 6SN1145-1BA01-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 #DK

SIEMENS SINUMERIK 820 T 6FC3261-1AC-Z CONTROL PANEL 5703029301.00 TESTED

SIEMENS Moore Pneumatic Pressure Transmitter 173S-M44 1100-1400psi 6620010640366

Allen-Bradley PanelView 900 2711-K9C3 Series C Revision B WARRANTY

54825A Infiniium Oscilloscope 4 Ch/ 500 MHz -Calibrated 30

ABB Stromberg SAFT113POW Rev N Power Supply Board SAFT-113POW 7030026

A06B-0153-B075#7075 FANUC SERVO MOTORS REMANUFACTURED

70600A HP/Agilent Preselector Module, 0-22GHz, for MMS System

RELIANCE ELECTRIC 0-52854-2 NSFP 0528542

ALLEN BRADLEY 1785-L20E/E NSPP 1785L20EE

ALLEN BRADLEY 1388-BAV40 USPP 1388BAV40

GENERAL ELECTRIC DS3800NMEA1G1E USPP DS3800NMEA1G1E

THOMSON INDUSTRIES 34-510572-6666 NSPP 345105726666

SUNDSTRAND 65001553 USPP 65001553

FANUC A16B-1210-0250 NSPP A16B12100250

Siemens 6ES5-095-8MB01 CPU Module

SIEMENS 6ES5 308-3UB11 Interface Modulewith Warranty 6ES5 375-1LA61

SIEMENS 6ES5-924-3SA11/6ES5924-3SA11 CPU MODULE NIB

Siemens 6ES5 710-0AA11 USPP 6ES57100AA11

Siemens 6ED1 052-2HB00-0BA3 6ED1052-2HB00-0BA3 FreeShip

Siemens LOGO! 6ED1 052-1HB00-0BA6 NIB + LOGO USB Cable

RME HAMMERFALL HDSP 9632 AUDIO INTERFACE SOUND CARD

Telemecanique VW3A28100

SIMATIC S7 6ES71511BA020AB0 6ES7 151-1BA02-0AB0

Wago 750-315 MODBUS FIELDBUS COUPLER

Siemens Basic Operator Panel BOP20 6SL3055-0AA00-4BA0

Modicon AS-T211-001

Schneider Modicon Automation Power Supply AS-P120-000 2869

Schneider Modicon AEG/GOULD// AS-B806-032/AS-8713-000 OUTPUT MODULE 120VAC XLNT

Schneider Modicon AS-B883-101 Free Ship

Schneider Modicon AS-984A-832 MODULE 1 YR WARR OBSOLETE

Schneider Modicon Output Module AS-BDAP-210 BDAP 210

Schneider Modicon AS-P120-000/ASP120000 Power Supply SEALED

SCHNEIDER AUTOMATION 8-POINT OUTPUT MODULE TSX-DST-882 TSXDST882

SIEMENS 39VIMCCN VOLTAGE INPUT MODULE NIBBD

RELIANCE ELECTRIC 45C-200 USPP 45C200

SIEMENS 6ES7-322-1BL00-0AA0/6ES7322-1BL00-0AA0 SIMATIC OUTPUT MODULE XLNT

SIEMENS Sinumerik System 6 CNC Control Operating Manual

Omron GRT1-DRT PLC Communication Adapter W/ Smartslice Modules

SIEMENS SIMO DRIVE LT MODULE 6SN1142-1AA00-0DA1

SIEMENS SINUMERIK810/840 ADAPTER 6FC5247-0AA31-0AA0

SIEMENS PLC battery 6FC5247-0AA18-0AA0 575332 3.0V

ALLENBRADLEY1771-OGTTLOUTPUTMODULE

ALLEN BRADLEY SLC500 OUTPUT MODULE 1746-OB8/A S26D

ABB NINT-70

Z-Technology Drive Test System

(YOKOGAWA)DCS NC4 B Nest Common Card good in condition for industry use

MODICON AM-M909-000 USPP AMM909000

ALLEN BRADLEY 1394C-AM50 NSPP 1394CAM50

GENERAL ELECTRIC L90-D00-HCL-F8A-H6C-LXX-N6S-SXX-U6U-W7T NSFP L90D00HCLF8AH6CL

FURNAS ELECTRIC CO 3RW3465-0DC25 NSFP 3RW34650DC25

SIEMENS 6RA2413-2FS22 NSFP 6RA24132FS22

SEW EURODRIVE MDS60A0150-503-4-0T USPP MDS60A015050340T

YOKOGAWA DR1015B62 USPP DR1015B62

Siemens 6ES5 700-2LA12 6ES57002LA12

Siemens POWER SUPPLY 6ES5 951-7ND31 PS951 7/15A /BOX

SIEMENS 6ES5-458-7LB11/6ES5458-7LB11 OUTPUT MODULE XLNT

Siemens 6ES5 421-8MA12 6ES54218MA12 INPUT MODULE S5 \

Siemens S5 PLC 6ES5 441-8MA11 Output E-Stand 5

Siemens CPU 312C 6ES7 312-5BD01-0AB0 CPU312C

Shark 200 Panel Mounted Power Meter and Data Logger

Square D 8030 RIM-125

SIEMENS 6DD2920-0AC0 LIGHT INTERFACE MODULE IN BOX

WE SHIP SAME F/S VIC3-4FXS/DID CISCO 4 Port Voice Interface Card

SIEMENS 6GK1-502-3CB10 INTERFACE MODULE 6GK15023CB10

Siemens TP177A 6AV6642-0AA11-0AX1 Protective Film

Schneider Modicon SEALED AS-BADU-204/ASBADU204 Analog Input OFFERS ACCEPTED

Schneider Modicon ASBDEP218 AS-BDEP-218Compact input

Schneider Modicon AS-B805-016 800 I/O MODULE

Schneider Modicon Modbus Adaptor Model AS-J375-010

Schneider Modicon AS-M380-006 OUT OF BOX

Schneider Modicon AS-B875-111 Analog Input

SchneiderElectricXBTF034510

SIEMENS 6ES7 331-7NF00-0AB0 Input Module SM331 Simatic S7 XLNT

SBA-7141M-T Blade 4 Six-Core 2.6GHz Istanbul 64GB RAM

Siemens HMI 6AV6 641-0CA01-0AX1 NIB 6AV66410CA010AX1

SIEMENS Sinumerik 6FX1821-1BX03-4B Memory Module.

Siemens 6ES7-340-1CH00-0AE0 Communication Module WOW

SIEMENS 6SN1130-1AA11-0GA0 Interface Module

SIEMENS 6SN1118-0DJ23-0AA2 6SN1 118-0DJ23-0AA2 SIMODRIVE 611 Control Board

SIEMENS 6FC5203-0AB11-0AA2 6FC5 203-0AB11-0AA2 SINUMERIK OP031 Operator Panel

ALLENBRADLEYPANELVIEW550CAT2711K5A10

ALLEN BRADLY VersaView 1700M OPERATOR INTERFACE DISPLAY 6186-M17ALTR SER. B

ABB Drive ACS800-U2-0170-5 150 HP 3 Phase

ADEPT TECHNOLOGY ROBOT CONTROLLER MODEL 310 SOLD AS IS

(75) Hercule 2000 Modules

INDRAMAT TDM1.2-100-300-W1/115 USPP TDM12100300W1115

WESTINGHOUSE HNC31200F USPP HNC31200F

FANUC A06B-6059-H222 USPP A06B6059H222

ELECTRO CAM Y7455A USPP Y7455A

RELIANCE ELECTRIC 803610-SB USPP 803610SB

NSK XY-HRSO-5-M201 USPP XYHRSO5M201

OKUMA E4809-436-016-D USPP E4809436016D

Siemens 6ES5 434-7LA12 6ES54347LA12

Siemens 6ES5-902-3SA12 NSFP 6ES59023SA12

SIEMENS 6ES5-385-8MB11 6ES53858MB11

Siemens 6ES5 431-8MA11 INPUT MODULE FACTORY SEALED

Siemens S5 6ES5 375-0LA21 6ES53750LA21 Memory Module

SIEMENS 6SE7090-0XX84-0AD1 Card 6SE70900XX840AD1 version 99% , no box

Siemens 6ES7 332-5HF00-0AB0 6ES7332-5HF00-0AB0 SM 332 Analog Output QUANTITY

Siemens U-04BJ

Mitsubishi Remote Start Starter Transponder Key Learning Bypass Module

WS-X6148A-GE-45AF CISCO 6500 SWITCH MODULE 48 Ports POE 802.3AF

Siemens 6ES7 407-0DA01-0AA0 6ES7407-0DA01-0AA0 FreeShip

Siemens Profibus PCI Card 6GK1561-1AA01 CP5611 in Sealed Box

Reliance 0-57003

Schneider Modicon MINT AS-B883-111 ASB883111

Schneider Modicon AS-B243-110 INPUT MODULE ANALOG

Schneider Modicon AS-P930-204 USPP ASP930204

Schneider Modicon AS-B828

Schneider Modicon AS-B570-001 Output Module w/Wire Arm B570 UVG

Modicon Modbus Plus T-Connector 990NAD23000

SIEMENS SIMATIC 6ES5 464-8MC11 ANALOG INPUT MODULE QUANTITY

Siemens 6ES5-400-7AA12 PLC

SIEMENS S7 TD200 IN BOX

SIEMENS 6DD1681-0EH1 SIMADYN D OPTICAL COUPLER MODULE

SIEMENS SINUMERIK 810 6FX1121-2BB02 6FX11212BB02

SIEMENS 6SN1-111-0AB00-0AA0 USPP 6SN11110AB000AA0

SIEMENS Simodrive 6FC5247-0AA00-0AA2 6FC52470AA000AA2

SIEMENS 6FC9-348-7HP00 NSFP 6FC93487HP00

Advantech EVOC PCL-812PG REV:1.0 Card

Allen-Bradley 1771-OFE2 PLC5 Analog Output Module Ser.B

ABB ACS60100205000C1500000 ACS 600 Series Drive 61301411

AD9644, ADC, SPI, EVALUATION BOARD, AD9644 155KITZ 2096106

6ES7470-1AB00-0AA0 Brand , Factory Sealed,

900' Wesleyan Triplex Aluminum Cable Wire URD 350MCM 350-350-4/0 600Voltage

SQUARE D MHL3670035DC2351 USPP MHL3670035DC2351

CONTROL TECHNIQUES 9500-8607 USPP 95008607

BAYSIDE PG115-150-041 USPP PG115150041

MOORE PRODUCTS 39VIMCCN NSFP 39VIMCCN

MARPOSS 3405073000 NSFP 3405073000

EUROTHERM CONTROLS TC2001/02/150A/380V/00/4-20MA/NONE/SC/V2/PLU// NSFP TC2001021

Siemens 6ES5 135-3UA11 6ES51353UA11

Siemens 6ES5-465-4UA12 NSFP 6ES54654UA12

SIEMENS 6ES5 SERIES 6ES5-465-3AA13 PLC MODULE

SIEMENS S5 6ES5456-4UB11 6ES54564UB11

Siemens 115 CPU 944B 6ES5 944-7UB11 E Stand 09. Plus 6ES5 816-1BB11

SIEMENS 6ES7332-5HB00-0AB0 6ES7 332-5HB00-0AB0 FreeShip

Siemens SITOP 6EP1961-3BA20

Siemens 6ES5318-8MB12

iDatalink ADS-HRN-CH4 T Harness Interface Module

YOKOGAWA F3RZ81-ON RS232 INTERFACE MODULE

Siemens 6ES5-460-7LA12 6ES5460-7LA12 ANALOG MODULE

Siemens MP270 6AV6542-0AH10-0AX0 Membrane Keypad

Omron NT20M-DT121-V1

Schneider Modicon AS-BDAP 210 Discrete Output Module

Schneider Modicon AS-506P-F16 NSFP AS506PF16

Schneider Modicon AS-J892-001

Schneider Modicon AS-521P-008 CNC Memory Board (AIND/UGC)

Schneider Modicon Electronics AS-W808-002 Cable Assembly Remote I/O W808-002

Schneider Modicon -AS-BDAP-216N

SIEMENS/TI 505-4232 INPUT MODULE 110VAC 32 POINT XLNT

Schneider Twido PLC TWDLCAA40DRF NIB

Siemens Sinumerik Operator Control Panel 6FC3808-3EF21

SIEMENS 505-4516 OUTPUT MODULE 5054516

SIEMENS Sinumerik 810 CNC Control Commissioning Manual

COMMUNICATION ECM 8E0035616A

SIEMENS SIMODRIVE 6SN1146-1AB00-0BA2SINUMETIK 840D NCU-BOX 6FC52476FC5356 #2KH

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5357 6SN

Advantech EVOC IPC-6106P3B Board

ALLEN-BRADLEY 6182-AGAZAC INDUSTRIAL COMPUTER 100 TO 240VAC 50/60HZ 0.4/0.25AMP

ABB 3HAB 5956-1 DSQC 323 ROBOT MODULE MEMORY EXPANSION BOARD 8MB

ACCURAY 083883-004 USPP 083883004

A06B-6104-H126#H543#B FANUC SERVO AMPLIFIER

809A02E ALLEN BRADLEY 809 A02E

SIEMENS 6ES5-526-3LA11 NSFP 6ES55263LA11

ASEA BROWN BOVERI 52614759 NSFP 52614759

ALLEN BRADLEY 6182-AIBAZC USPP 6182AIBAZC

LAMBDA LK343A USPP LK343A

HACH 47605-00 USPP 4760500

ADEPT TECH 10310-70200 USPP 1031070200

PROMESS MFG EMAC-3820-20.6 USPP EMAC3820206

Siemens 6ES5-340-3KB42 NSFP 6ES53403KB42

SIEMENS 6ES5 441-7LA11 6ES54417LA11

SIEMENS S5-100U CPU 100 6ES5 100-8MA02 SIMATIC

Siemens Memory Sub Module 6ES5 375-1LA71 22797

Siemens 6ES7 232-0HB00-0XA0 6ES72320HB000XA0

SIEMENS OP7 6AV3607-1JC20-0AX1 NIB

Q172EX Mitsubishi PLC 2 Channel Synchronous Encoder Card

GOULD MODICON REMOTE INTERFACE MODULE AS-P453-612

Trane Control Tracer Interface Module X13650322-01